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The ball-winding machine with numeric control called SCT.240 type C
Nexus and presented for the first time in 1991 is a high technology
machine where the patterns, the shapes and the weights of the balls
are controlled by a computer and where all the data can be stored in
programs. It is possible to produce all the balls in wool, acrylic,
cotton, crochet thread, mixed yarns, fancy yarns and similar fibres
with one single machine, just changing the number of program and, if
necessary, the mandrels. |
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SEMIAUTOMATIC BALL-WINDING MACHINE SCT240/200 TYPE C-NEXUS |
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Suitable for the production of balls in wool, acrylic, cotton, mixed
yarns and similar fibres from 10 to 100 gr and with maximum length
of 17 cm. |
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SEMIAUTOMATIC BALL-WINDING MACHINE SCT240/240 TYPE C-NEXUS |
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Suitable for the production of balls in wool, acrylic, cotton, mixed
yarns and similar fibres from 20 to 150 gr and with maximum length
of 21 cm. |
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WORKING CYCLE |
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Start by pushing the start button, automatic closing of the safety
gate, automatic expansion of the mandrels, construction of the balls,
automatic release of the clamped ends, automatic stop at the
preselected weight, automatic opening of the safety gate, automatic
cutting of the yarn with automatic clamping of the tails and the
ends for the next cycle. |
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WINDING POSITIONS |
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10, 12, 15, 16 and 20 |
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MANDRELS |
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from mm 70 to mm 210, rigid mandrels, cotton mandrels |
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MOTORS |
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flyers:
kW 1.5 - 1400 rpm (for 10 and 12 mandrel ball-winding machines)
kW 2.2 - 1400 rpm (for 15, 16 and 20 mandrel ball-winding
machines)
mandrels:
brushless 3 Nm – 3000 rpm
beam:
brushless 3 Nm – 3000 rpm
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PC-NEXUS |
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Numeric contoller device which contols all the parameters of the
machine, such as |
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Winding speed:
from 0 to 1200 rpm (SCT 240/240)
from 0 to 1400 rpm (SCT 240/203) |
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Electronic
automatic gearbox:
controls the ratio between the flyers and the mandrels (pattern of
the balls)
It is possible to set up to 4 patterns from 1:2,000 to 1:300,000
The device is also able to change pattern up to 4 times
automatically during the winding cycle in order to produce balls
more voluminous and softer. |
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Beam movement (shape of the balls) and weigth of the balls |
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Various preselections such as the weight of the balls, the time of
the automatic gearbox, the automatic release of the yarn ends,
automatic intermediate stop and many others… |
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Yarn feeding device speed (option) |
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Message display to avoid mistakes of the operator during the winding
cycle. The display automatically shows messages such as: "Cutting
cycle", "Insert card discs!", "Insert inner cores!", "Press start!",
"Balls ready!", etc. |
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Automation control |
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All the data can be memorized in 200 programs and can be recalled
every time. |
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EXPANSION OF THE MANDRELS |
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automatic with adjustable diameter of the mandrels |
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CUTTING OF THE YARN |
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automatic with automatic release of yarn ends during the winding
cycle, with automatic clamp of the
cutted tails and automatic clamp of the end for the next cycle |
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MAIN DRIVE |
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timing belts |
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SAFETY DEVICES |
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safety photocell;automatic
safety gate which automatically closes by pressing the start push-button
and automatically opens by pressing the stop push - button or during
the cutting cycle |
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POWER SUPPLY |
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three-phase 380V + earth (other voltages upon enquiry) |
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AIR PRESSURE |
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6 bar max |
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CREEL |
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suitable for cones and spirowaps |
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DIMENSIONS
(creel excluded - length x width x height in mm) |
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SCT 240.10 = 3650x1000x1120 - weight Kg. 900
SCT 240.12 = 4150x1000x1120 - weight Kg. 950
SCT 240.16 = 5250x1000x1120 - weight Kg. 1100
SCT 240.20 = 6400x1000x1120 - weight Kg. 1300
SCT 203.10 = 3350x1000x1120 - weight Kg. 900
SCT 203.15 = 4350x1000x1120 - weight Kg. 1000
SCT 203.20 = 5350x1000x1120 - weight Kg. 1200 |
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NOISE LEVEL |
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less than 70 dB(A). |
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COLOUR |
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RAL1013 ivory white |
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CE declaration of conformity (in accordance with 89/392/CEE,
91/368/CEE, 93/44/CEE, 93/68/CEE and CEI EN 60204-1).
Ball-winding machines for balls up to 1000 grams and special
machines are available on request. |